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Light Gauge Slitting Line
2024-04-09 08:28  Visit:167
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Introduction

 

Light gauge slitting line for thin coil sheet metal slitting professionally developed by JINYE continuously decoil and slit thin metal coil into several to dozens of narrow baby strips and then rewind narrow strips up onto recoil mandrel under stable coiling tension, we make high speed high precision light gauge slittig lines.

 

Product Details

 

Slitting line speed 120m/min, 150m/min, 180m/min, 200m/min, 240m/min in automatic full slitting speed, high precision slitting and recoiling are guaranteed by high precision machine making and slitting tools +/-0.05mm to +/-0.15mm slit width tolerance.

Slit camber ≦0.5mm/m for strip of wider than 300mm, ≦1.0mm/m for strip of <300mm.

Slit burrs ≦0.05mm, Recoil staggering ≦±0.5mm, Recoil turriform ≦±2.0mm.

The metal coil material can be Steel coils (hot rolled Cold Rolled steel, Galvanized steel, PPGI steel, stainless steel coil, high carbon steel coil, silicon steel coil, etc), non-ferrous metal coils (aluminum coil, copper coil).

High speed requires short down time to change coil and tools, effective mechanism is arranged to finish the time of loading, threading and unloading within 10 minutes.

Continuous light gauge metal coil sheet slitting at high speed in high precision need each unit of slitting line should be elaborately designed, machined, assembled and installed to ensure smooth slitting process, meanwhile, should consider special characteristics of thin metal strip material. We are rich experienced at design and make customized slitting lines of high speed high precision for thin gauge metal sheet slitting.

 

Technical Parameter

 

Model

0.2-2x1250

0.3-3.0 x1250

0.4-4.0x1600

0.5-5.0 x 1600

0.6-6.0 x 1600

Speed

180m/min

180m/min

150m/min

120m/min

120m/min

Total power

230KW

250KW

310KW

370KW

400KW

Coil dimensions

ID508/610mm

OD1600mm

ID508/610mm

OD1600mm

ID508/610mm

OD1800mm

ID508/610mm

OD2000mm

ID508/610mm

OD2000mm

Coil weight

15T

15T

20T

25T

25T

Slitter arbor

Φ205mm

220mm

240mm

250mm

260mm

Recoiler mandrel

Φ508mm

508mm

508mm

508mm

508mm

 

Composition

 

1

Coil preparing saddle

2

Coil loading car

3

Uncoiler

4

Coil head guide

5

Pinch feeder and preleveler

6

Loop pit (one or two)

7

Centralized side guide

8

Slitter

9

Scrap winder

10

Separating tools

11

Tension station

12

Recoiler

13

Coil unloading car

14

Turnstile

15

Hydraulic system

16

Electric control

 

Product Advantage

 

The Slitting lines for light gauge mainly include uncoiler, disc slitter, plate type tensioner, recoiler, as well as pinch feeder, side guide, scrap winder, loop, coil cars, etc. The working principle of the slitting line: coil car load a metal coil onto uncoiler, coil head opener takes coil head out and sends to pinch rolls, passive uncoiling with coil head pinch feeding & leveling towards slitter after cutting off irregular coil head, after slitting rewind the two edge scraps and looping some strips in pit, rewind the strips neatly on recoiler with tension, finally unload the slit coils from recoiler.

DC or AC drives are available, easy operation and maintenance.

Safety circuits like overload protection, short circuit protection, emergency stop in electric automation system.

PLC programming monitor and display critical parameters with automatic interlink and fault alarms motor drive worm gear and rod to lift upper slitter arbor, replace various spacers to slit different thickness widths strips.

The automatic synchronization between uncoiling pinch feeding, slitting and recoiling ensure steel strip not extend in elongation, the slitter slitting in free relaxation without any deviation. The recoiling tension is balanced, stable and adjustable. The length fixing function slows the slitting line automatically to zero speed and then cut slit strips to set length or cut off tails.

 

 

Experience and markets

 

As professional slitting line manufacturer, JINYE supply our Light Gauge Metal Slitting Line and other slitting lines to over 50 countries around the world:

Indonesia, Malaysia, India, Philippines, Vietnam, Sri Lanka, Saudi Arabia, Iraq, Kwait, Jordan, Tanzania, Kenya, Ethiopia, Sudan, Egypt, Algeria, Nigeria, South Africa, Ghana, Costa Rica, El Salvador, Venezuela, Colombia, Argentina, Brazil, USA, Kazakastan, Russia, Ukraine, etc.

 

 

http://www.wxjyequipment.com/

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